References I Project portfolio |
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FIAT - 2012 in partnership with KRAGUJEVAC - Serbie The Italian car manufacturer decided to renovate the old ZASTAVA factory, situated some 100 kilometres south of Belgrade, to manufacture the new FIAT 500 and 500L. EISENMANN won the contract for the entire renovation of the paint workshop and chose PaintSys as its partner for the turnkey completion of the dust-removal machines consisting of a blower gantry at the input to the primer line and a BLOW OFF / EMU unit at the input to the lacquer line. |
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DAIMLER - 2012 in partnership with JUIZ DE FORA - Brésil |
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DAIMLER - 2012 in partnership with PEKIN - Chine Having decided to increase its production capacities in China, Mercedes-Benz invested in a new factory in Beijing. ABB won the contract to supply paint equipment and selected PaintSys for the turnkey installation of the dust-removal machines. With the help of its network of Chinese partners, PaintSys delivered and commissioned three complete BLOW OFF / EMU units for the primer line and the two top coat lines. |
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RENAULT - 2012 SANDOUVILLE - France |
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NISSAN - 2012 in partnership with TOGLIATTI - Russie |
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SCHNEIDER - 2012 VIEUX THANN - France |
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STÄUBLI - 2012 FAVERGES - France |
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SCHNEIDER - 2011 MANISA - Turquie |
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AIRCELLE - 2011 in partnership with TOULOUSE - France The Toulouse site of AIRCELLE assembles engine nacelles for the aeronautics industry. The paint was previously applied manually part-by-part and AIRCELLE wanted to demonstrate the possibility of painting a large, pre-assembled nacelle in its entirety (2 metres in diameter and 3.7 metres wide) using a multi-axis robot. PaintSys developed and commissioned a pilot cell based on a Stäubli TX250 robot for spraying 2K and 3K paint. |
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RECTIPHASE - 2011 in partnership with PRINGY - France RECTIPHASE, a subsidiary of the SCHNEIDER ELECTRIC group, develops and manufactures compensation capacitors on the Pringy site in Haute Savoie. The paint was applied to the capacitors entirely by hand but the introduction of a new product range in addition to the former range created an increase in production capacity to justify the automation of the paint process. PaintSys undertook the automation based on a Stäubli TXPaint 90 XL robot by interfacing it with the existing dual-rail conveyor and booth. The completed PaintSys includes a mixing room for the application of 1K water-based paint for the primer and 3K for the finish. |
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RENAULT - 2011 SANDOUVILLE - France |
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SCHNEIDER - 2010 in partnership with MANISA - Turquie SCHNEIDER ELECTRIC developed a new range of medium voltage circuit breakers whose main components are made of epoxy resin. These parts must be treated to give them surface conductivity. After a first simultaneous engineering phase, SCHNEIDER ELECTRIC and PaintSys defined a range of surface treatments consisting of a sanding phase and a phase for applying nickel-based metallic paint. PaintSys carried out the entire installation corresponding to this range: a dual-rail inverted conveyor, camera-based part recognition system, robotic sand-blasting booth with cyclone recovery, robotic paint booth, mixing room, oven, cooler and VOC treatment. |
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BOLLIG&KEMPER - 2010 CHAMP-PRES-FROGES - France |
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INOPLAST - 2010 SAINT DESIRAT - France |
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JET METAL - 2010 in partnership with SANDOUVILLE - France JET METAL developed a metal spraying process for all types of supports by means of dynamic chemical deposition. JET METAL wanted to equip its demonstration laboratory with a device for handling volume parts. PaintSys set up a unit for the surface activation of parts to be metallised then the Metal spraying itself and finally the rinsing using a six-axis STÄUBLI 6 RXPaint 90 L robot equipped with four pistols converging on the same point of impact. |
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PLASTIC OMNIUM - 2009 in partnership with RUITZ- France The paint line on PLASTIC OMNIUM’s Ruitz site has a booth for cleaning parts manually. PLASTIC OMNIUM awarded PaintSys the contract to robotise the cleaning process using two ABB IRB5402 robots. The robots were equipped with tools for blowing ionised air with a turning nozzle that were specifically designed for this application. They were installed in the booth and integrated into the automation of the line seamlessly for users as well as the fourteen other robots fitting into the process. |
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CATERPILLAR - 2009 ECHIROLLES - France |
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METALPES - 2009 SAINT MARCELLIN - France |
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STÄUBLI - 2009 FAVERGES - France |
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VW - 2008 in partnership with SHANGHAI - Chine |
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GROUPE PIROUX - 2008 in partnership with TREFFORT - France The PIROUX group paints thermosetting plastic bumpers, fairings and deflectors as a sub-contractor for RENAULT TRUCKS on its Treffort site. These parts equip the Magnum and Premium ranges. The site has a continuous line for white and, in parallel, a manual booth for other colours. PIROUX awarded PaintSys the contract to robotise this booth to improve its productivity and the quality of the parts by controlling the thickness of the paint deposits. The robotisation was carried out by a TXPaints 130 BXL from the Stäubli paint range. |
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RENAULT TR. - 2008 in partnership with BLAINVILLE S/ ORNE - France |
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THALES - 2008 in partnership with MOIRANS - France Based in Moiran, THALES ELECTRON DEVICES makes various types of electronic tubes for medical imaging. One of the phases of the manufacturing process consists of manually applying a varnish whose primary function its to ensure the final sealing of the tubes. THALES wanted to automate this varnishing and awarded PaintSys the contract to manufacture a booth equipped with a STÄUBLI TXPaint 90 XL robot. A camera-based vision system identifies the type of tube to be varnished at the start of each cycle. A special conveyor then transfers the tube under the robot in order to carry out the varnishing. The varnish is applied using a pressure tank. |
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RENAULT - 2007 in partnership with SANDOUVILLE - France |
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INOPLAST - 2007 SAINT DESIRAT - France |
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PLASTIC OMNIUM - 2007 in partnership with LANGRES - France |